Carbon steel tube is a durable, cost-efficient material that is widely used in a variety of applications. It is an environmentally friendly material that is highly resilient and can withstand pressure fluctuations.
Its high strength and shock resistance make it ideal for infrastructure and construction projects, machinery and tools, and ornamental designs.
Carbon steel tube is available in a wide range of shapes, sizes, and varieties making it an ideal choice for a multitude of applications.
Key Takeaways
- Carbon steel tubes are commonly used in various industries such as infrastructure, construction, machinery, and tools.
- They are highly durable and resistant to pressure fluctuations, making them suitable for applications that require strength and shock resistance.
- Carbon steel tubes are more cost-effective compared to other tubing options, making them a preferred choice for many projects.
- Metal Special offers a wide range of carbon steel round tube varieties, including hard-to-find sizes, and provides value-added services such as laser cutting, galvanizing, and bending.
What is Carbon steel tubing
Carbon steel tubing is a type of metal tube manufactured from carbon steel, a steel alloy with iron and carbon, primarily for use in industrial applications. It is known for its superior corrosion resistance, making it ideal for use in applications where it is exposed to extreme temperatures and other elements.
Welding techniques for carbon steel tubing involve high-frequency electric resistance welding to ensure strong and reliable joints. It also has a high thermal conductivity, meaning it is well-suited for applications requiring the transfer of heat.
Carbon steel tubing is available in a range of surface finishes, from polished and annealed to hot rolled or cold rolled, depending on the application. It is also highly impact resistant, making it ideal for use in applications where it may be subject to vibration or shock.
The corrosion resistance, welding techniques, thermal conductivity, surface finish options, and impact resistance of carbon steel tubing make it a popular choice for a variety of applications.
Moving on, we will now discuss electric resistance welding.
Electric Resistance Welding
Continuing from the previous discussion on carbon steel tubing, electric resistance welding (ERW) is a popular manufacturing process for creating round, cylindrical shapes from metal coils. It involves welding through electrical resistance, which is an automated process with a low manufacturing cost. ERW offers high weld quality and strong joins, making it suitable for use in the automotive industry for axels, chassis, supports, stands, and internal machine components. It is also cost-effective and versatile, making it an ideal choice for many applications.
Comparing ERW to other welding techniques used in carbon steel tubing, such as cold drawn seamless (CDS) or drawn-over-mandrel (DOM), ERW offers a lower cost but with less accuracy in terms of tolerances and wall thickness. Quality control is important when it comes to ERW and other welding techniques used in carbon steel tubing, as it is essential to ensure the tubing meets specific standards.
In recent years, advancements in carbon steel tubing manufacturing have made it possible to produce high-quality tubing with improved strength, hardness, and machinability. This makes it easier to produce complex shapes and structures, which can be used in various industries and applications. The cost effectiveness of ERW tubes make them an attractive option for many projects.
Cold Drawn Seamless (CDS)
How does CDS compare to electric resistance welding for carbon steel tubing production? Cold Drawn Seamless (CDS) is a method of piercing hot metal billets to create a tube shape, rolling to elongate and reduce diameter, and achieving tight tolerances for accurate dimensions. The wall dimension is thicker for strength, which makes CDS suitable for roll cages, shafts, and hydraulic cylinders, among other applications. Compared to ERW, CDS provides a tighter tolerance, thicker walls for strength, and an excellent aesthetic for finished products. It is also used in infrastructure projects and precision sensitive applications. Carbon steel tube manufacturers offer a variety of advantages, including a bright and clean finish with chemically controlled material, improved strength, hardness, and machinability, and cost-effective options.
| Characteristic | ERW | CDS |
|---|---|---|
| Cost | Low | High |
| Weld Quality | High | High |
| Strength | Strong | Strong |
| Tolerance | Low | High |
| Wall Dimension | Low | High |
| Aesthetic | Low | High |
Drawn-Over-Mandrel (DOM)
Using a Drawn-Over-Mandrel (DOM) process, metal coil is cut to required width and cold rolled into a tube shape before being welded together using electric resistance under pressure.
This carbon steel tube manufacturing process provides a number of advantages over other techniques, such as Cold Drawn Seamless (CDS); improved strength, hardness and machinability, thinner walls, and tighter tolerances.
The hydraulic tubing produced through DOM is also preferred for its bright and clean finish with chemically controlled material, making it ideal for applications where fluid is pumped or bending/flaring is important.
ERW tubing is another popular carbon steel tube, widely used in the automotive industry for axels, chassis, supports, stands, and internal machine components.
The properties and composition of carbon steel tubes provide the perfect balance of strength, durability, and cost-effectiveness. This makes them ideal for use in infrastructure and construction projects, machinery and tools, and even ornamental designs.
With this in mind, it is easy to see why hydraulic tubing is becoming increasingly popular.
Hydraulic
Building on the advantages of DOM, hydraulic tubing is a popular carbon steel tube widely used for applications where fluid is pumped or bending/flaring is important. The manufacturing process involves welding flat rolled metal or rolling and piecing bar stock, followed by controlled finishing stages for hydraulic standards. The result of this process is a bright and clean finish with chemically controlled material that is ideal for hydraulic lines and bending/flaring.
Compared to other types of carbon steel tubing, hydraulic tubing is characterized by its high strength and shock resistance, along with its ability to withstand violent weather conditions. It is also cost-effective and environmentally friendly, making it a great choice for a variety of applications.
| Property | Description |
|---|---|
| Strength | High strength and shock resistance |
| Durability | Resistant to pressure fluctuation |
| Weather | Can withstand violent weather conditions |
| Cost | More cost-effective compared to other tubing options |
| Environment | Environmentally friendly material |
Common applications for hydraulic tubing include machinery and tools, infrastructure and construction projects, as well as high-precision and sensitive applications. It is also used in ornamental designs for sign supports and underwater platforms.
Advantages of Carbon Steel Round Tubes
Building on the benefits of hydraulic tubing, carbon steel round tubes offer a host of advantages for any project. These include:
- Environmentally friendly material
- Highly durable and resistant to pressure fluctuation
- Can withstand violent weather conditions
- Offers high strength and shock resistance
Carbon steel tubes are produced through a variety of manufacturing processes, from Electric Resistance Welding to Cold Drawn Seamless. The properties of the tube vary depending on the process used in its production, and the characteristics of the material can be tailored to suit a wide range of applications.
The advantages of carbon steel round tubes make them a popular choice for infrastructure and construction projects, machinery and tools, and even ornamental designs. They are also cost-effective compared to other tubing options.
To find the right carbon steel tube for your project, contact Metal Special. They offer a wide range of carbon steel round tubes, from A1008 CR to A500B HSS Structural Tubing, with a variety of secondary services to meet unique specifications.
Carbon Steel Tube and Pipe Properties and Composition
Although the manufacturing process of carbon steel tubes varies, they all share certain properties and composition.
Carbon steel tubes are strong, durable, and have excellent corrosion-resistance, making them a popular choice for a variety of uses. The properties of carbon steel tubes depend on the manufacturing process. For instance, cold drawn seamless (CDS) tubes are known for their superior strength and tight tolerances, while hot finished tubes are versatile and easily machined.
Carbon steel tubes are available from a variety of suppliers, and can be fabricated to meet specific needs. Common uses for carbon steel tubes include transportation, infrastructure, construction, machinery, and tools. For applications requiring high precision or sensitive applications, carbon steel tubes are the ideal choice.
Carbon steel tubes are also environmentally friendly and more cost-effective compared to other tubing options. Suppliers like Metal Special offer a wide range of carbon steel tube varieties, including A513 CREW, HREW, Aluminized/AK, DOM Mechanical Tubing, and A500B HSS Structural Tubing. Secondary services such as high precision laser cutting, saw cutting, galvanizing, hole punching, bending, and sandblasting are also available.
Applications
Its strength, durability, and corrosion-resistance make carbon steel tubes suitable for a variety of applications. They are often a preferred option over stainless steel tubes due to their cost-effectiveness and long-term performance.
Carbon steel tubes are commonly used in construction for buildings, bridges, and roadways. They are also beneficial in high-pressure applications due to their ability to resist force and vibration.
In the oil and gas industry, carbon steel tubes are used for pipelines, drilling equipment, and valves. In the automotive industry, they are used in exhaust systems, suspension components, and exhaust manifolds.
Carbon steel tubes offer a reliable and cost-effective solution for many applications.
Frequently Asked Questions
What Other Grades of Tool Steel Are Available?
Other grades of tool steel available include 1060, 15-5, 17510 Beryllium Copper, 304 Half Round, 4017, 4130 CF, 4150 Dybar, A1008 CR, A-11, A-6 FG Stk, and A-8. These have different heat treating, machining processes, corrosion resistance, hardening methods, and steel properties.
Does Metal Special Offer Additional Value-Added Services?
Yes, Metal Special offers additional value-added services such as customizing options, product inspection, inventory management, corrosion prevention, and metallurgical testing to meet specific requirements. This allows customers to have greater control over their product and achieve superior results.
What Are the Advantages of Using Carbon Steel Round Tubing?
Carbon steel round tubing offers corrosion resistance, strength properties, and welding and cutting options. It is also beneficial for machining due to its strength properties and the ability to use various welding techniques.
Are There Any Safety Warnings Associated With Tool Steel Bars?
Yes, there are safety warnings associated with tool steel bars. Proper storage, cutting techniques, hardness levels, welding guidelines, and heat resistance should all be taken into consideration when working with these metals. Failure to do so may lead to injury or worse.
Does Metal Special Offer Any Other Types of Metal Products?
Yes, Metal Special offers a variety of metal products, including welding techniques, cutting methods, steel alloys, heat treatment, and coating types. They provide quality customer service and products since 1985.
Conclusion
Carbon steel tube is a highly versatile and cost-effective material, with an extensive range of properties and applications. Its durability, strength, and shock resistance make it the perfect choice for a variety of projects and designs.
Symbolizing strength and resilience, carbon steel tube is a powerful tool to use in any environment, providing a long-lasting and reliable solution.
